Substrate and fired films
Confirm ceramic grade and thickness, resistor paste, conductor system, print and firing sequence, film build, compatible protection, refire limits, and assembly surfaces.
Custom fired printed resistor element
Printed Thick Film Resistor
Printed thick film resistors create drawing-defined electrical resistance directly on a ceramic substrate through compatible resistor and conductor systems. Chipsimple reviews target value, tolerance, TCR, paste family, geometry, conductor overlap, laser-trim allowance, voltage, power, terminals, protection, mounting, environment, and measurement conditions before release.
- Custom value through paste and geometry
- Conductor overlap and terminals coordinated
- Trim allowance available when required
- Power and stability tied to heat path
1 Ω/□–1 MΩ/□Paste-family reference
8–15 µmFired film typical
5Verified product views
By geometryPower and voltage release
On this pageOverview
Quick Specifications
These thick film resistor values support early product selection. Substrate, resistor and conductor systems, printed geometry, target value, tolerance, TCR, trim route, voltage, power, terminals, protection, mounting, environment, and measurement conditions are confirmed for the released part.
Final values confirmed against customer drawing.
| Substrate / Thickness | 96% / 99% Alumina / AlN; 0.25–3.0 mm |
|---|---|
| Resistor System | RuO₂ / Cermet |
| Sheet Resistance | 1 Ω/□–1 MΩ/□ paste-family reference |
| Conductor System | Ag / Ag-Pd / Au |
| Resistor Film Thickness | 8–15 µm fired typical |
| Firing Temperature | Up to 850°C |
| Resistance Value | 10 Ω–10 MΩ typical |
|---|---|
| Resistance Tolerance | ±1% standard (±0.5% available) |
| TCR | ±100–200 ppm/°C typical |
| Laser Trimming | Passive / Active |
| Power / Working Voltage | By geometry and thermal design |
| Protection | Glass overglaze / Passivation |
Engineering Capabilities
A stable printed resistor requires coordinated material, geometry, and thermal design. Engineering connects substrate properties, sheet-resistance family, aspect ratio, conductor overlap, print and firing sequence, trim margin, current density, voltage gradient, protection, terminal process, mounting, heat dissipation, test voltage, stabilization, environment, and drift targets.
Value-setting geometry
Release resistor length and width, conductor overlap, current path, trim area, spacing, terminals, holes, edges, and dimensional tolerances in controlled artwork.
Loading and assembly
Define resistance, tolerance, TCR, voltage, current, power, pulse or duty, terminal method, mounting, heat sink, ambient, soldering or bonding, and allowable temperature rise.
Measurement and stability
Specify measurement voltage, probe points, stabilization, passive or active trim if needed, visual and dimensional checks, TCR, loading, environment, sampling, and acceptance limits.
Typical Applications
Printed resistors fit sensing, control, balancing, biasing, and load functions when value, loading, heat path, terminals, and validation are defined with the assembly.
Application illustrationAutomotive electronics
Custom printed resistors can support sensing and control after temperature, vibration, transient, loading, assembly, traceability, and vehicle-level validation are defined.
Review application inputs
Application illustrationAppliance control and heating
Appliance designs require application-specific resistance, power, heat transfer, moisture, cleaning, terminals, controls, safety, and lifecycle review.
Review application inputs
Application illustrationIndustrial sensing and control
Industrial modules need controlled loading, mounting, enclosure, temperature, contamination, isolation, calibration, inspection, and field-duty conditions.
Review application inputsVerified Product Views
The verified photographs show real ceramic printed-resistor circuits in single, grouped, and panel formats with black resistor regions, conductors, pads, green areas, and reverse ceramic surfaces. Visible geometry does not prove resistance, tolerance, TCR, trim status, power, voltage, protection chemistry, or long-term stability.
- Visible construction
- Printed resistor regions, conductor routing, terminals, panel features, and ceramic surfaces are visible.
- Value boundary
- Resistance, tolerance, TCR, and trim status require controlled measurement and process records.
- Power boundary
- Power, working voltage, pulse, and temperature rise depend on geometry, mounting, ambient, and duty.
- Protection boundary
- Color and surface appearance do not identify overglaze chemistry, thickness, adhesion, or environmental performance.
Manufacturing & Quality
Chipsimple supports resistor printing, controlled firing, laser trimming, and laboratory inspection in Dongguan. Printed-resistor projects release the substrate and paste system, artwork, trim instruction, measurement method, loading, protection, sampling, traceability, and acceptance records together; final power and stability require project-specific validation.
View Full Capabilities
Technical FAQ
Short answers for quotation planning; released drawings and validation requirements remain controlling.
What should be defined first for a custom Printed Thick Film Resistor?
Define substrate, resistor and conductor systems, target value, tolerance, TCR, voltage, current, power and duty, pulse if relevant, geometry, trim requirement, terminals, protection, mounting, heat path, ambient, environment, measurement voltage, stabilization, reliability targets, and annual volume.
Are the quick specification values guaranteed for every design?
No. They are practical category-level selection values, not a released product specification. Material compatibility, geometry, print build, electrical loading, assembly, environment, inspection method, and expected volume can narrow the usable window. Final values are confirmed against the controlled drawing and approved project conditions.
How should Printed Thick Film Resistor performance be validated?
Verify dimensions and printed surface, resistance at controlled voltage and stabilization, trim result if applicable, TCR, terminal integrity, voltage and power behavior in the intended heat path, temperature rise, pulse or cycling, environment, and long-term drift using released fixtures, sampling, and limits.
What should be included with an RFQ?
Send the controlled drawing or artwork, dimensions and tolerances, material preference, electrical targets, assembly interface, operating environment, validation requirements, prototype quantity, annual volume, and schedule. Include the value, tolerance, TCR, loading, pulse or duty, trim margin, terminals, protection, heat path, and measurement conditions.
Request a Printed Thick Film Resistor Quote
Send the resistor drawing with value, tolerance, TCR, voltage, power, terminals, protection, mounting, heat path, environment, and measurement method. These inputs determine paste-family selection, geometry, trim margin, validation, and whether the requested limits are repeatable in production.
- Drawing-led DFM and material-route feedback
- Prototype and repeat-production route review
- Confidential handling of customer files
- Project-specific inspection and validation planning
- Ceramic grade, thickness, outline, holes, and tolerances
- Resistor and conductor artwork, overlaps, terminals, and protection
- Value, tolerance, TCR, trim, and measurement conditions
- Voltage, current, power, pulse, duty, and ambient
- Mounting, heat sink, terminal process, and assembly profile
- Temperature, environment, stability, and reliability tests
- Quantity, schedule, sampling, traceability, and packing
- 1We review the drawing, application, material route, and missing acceptance inputs.
- 2You receive DFM questions and a prototype route for approval.
- 3Repeat production follows the released revision, inspection plan, and packing requirement.
Submit RFQ and upload files
PDF, DWG, DXF, STEP, Gerber, ZIP, Excel, Word, or sample photos are accepted.