Aluminum Nitride Circuit Engineering

Custom AlN Thick Film PCB

Custom AlN thick film PCBs combine a drawing-selected aluminum nitride substrate with printed routing, pads, protection, and assembly interfaces for thermally demanding electronics. Send the material requirement, artwork, heat sources, cooling boundary, joining method, electrical targets, quantity, and inspection plan so engineering can review the complete route.

  • AlN grade and thermal-path review
  • Conductor and pad interface planning
  • Artwork, aperture, and registration control
  • Project-defined inspection records
AlN ceramicGrade by drawing
Thermal pathAssembly reviewed
Pad systemJoining by project
Release basisEngineering review

Quick Specifications

Twelve practical selection values cover the ceramic substrate, printed conductor and resistor systems, firing condition, geometry, finish, and dielectric strength.

Final values confirmed against customer drawing.

Substrate Material96% / 99% / 99.6% Alumina / AlN
Board Thickness0.25–3.0 mm
Conductor SystemAg / Ag-Pd / Pt-Ag / Au
Resistor SystemRuO₂ thick film
Conductor Thickness10–25 µm typical
Resistance Tolerance±1% standard (±0.5% available)
Firing TemperatureUp to 850°C
Thermal Conductivity≥24 W/m·K, 96% alumina reference
Minimum Line/Space≥100 µm
Board SizeMax. 120 × 120 mm; larger on request
Surface FinishBare Ag / ENIG / ENEPIG
Dielectric Strength≥15 kV/mm

Engineering Capabilities

Four reviews connect the selected AlN material, printed circuit, heat path, assembly, and acceptance plan. Final material properties, numerical performance, joining compatibility, and records remain controlled by approved project documents.

AlN thick film PCB front and rear product views with gold-colored routing and ringed openings

AlN material and heat path

Review grade, thickness, surface, heat sources, interface materials, mounting, cooling boundary, insulation, temperature limits, and assembly-level thermal validation together.

Company screen-printing workshop used for ceramic thick film artwork registration

Artwork and print registration

Check line and spacing rules, large pad coverage, openings, keep-outs, common datums, print direction, artwork compensation, and measurable registration criteria.

Front AlN thick film PCB view showing a large gold-colored pad, fine routing, openings, and rings

Joining and aperture interfaces

Define pad duty, soldering or bonding route, cleaning, rework, hole purpose, ring construction, front-to-back connection needs, housing, and mechanical loads.

Company laboratory and inspection area for project-selected AlN circuit checks

Inspection matched to release

Select visual, dimensional, surface, continuity, isolation, bonding, thermal, traceability, and packing checks with agreed conditions, limits, sampling, and records.

Typical Applications

These application directions show where an AlN route may fit after thermal, electrical, mechanical, assembly, environmental, and validation requirements are released.

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Verified Product Views

The available views show rectangular ceramic parts with gold-colored routing and pads, green coverage, drilled openings, metal-colored rings, and gray rear surfaces in paired and small-group arrangements. They do not establish AlN grade, thermal conductivity, conductor chemistry, hole-wall construction, electrical performance, dimensions, inspection results, lot history, or shipment traceability.

Paired AlN thick film PCB front and rear product views
Front and rear form
Close front view of an AlN thick film PCB with gold-colored routing, pads, and ringed openings
Routing and pad detail
Visible product form
Rectangular ceramic pieces, gold-colored routes and pads, green coverage, drilled openings, metal-colored rings, and different front and rear surfaces are visible.
Quotation boundary
AlN grade, material data, dimensions, conductor system, aperture construction, thermal boundary, joining compatibility, and acceptance limits remain project-controlled.
Required project proof
Material certificates, cross-sections, electrical and thermal results, inspection records, traceable lot photographs, and packing evidence require the corresponding authorized order files.

Manufacturing & Quality

Company resources support thick film screen printing, controlled firing, laboratory inspection, and managed production at the Dongguan site. The applicable AlN material, artwork, thermal route, electrical checks, sampling, traceability, and acceptance records are confirmed for each released project.

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Company screen-printing workshop for ceramic thick film circuit manufacturing
Screen Printing
Company firing workshop for ceramic thick film processing
Controlled Firing
Company laboratory and inspection area for ceramic circuit checks
Laboratory Inspection
Company production site in Yonglida Tiansheng High-tech Industry Park in Dongguan
Dongguan Production Site

Technical FAQ

Short answers for quotation planning; released drawings and validation requirements remain controlling.

What information is needed to quote an AlN thick film PCB?

Send the controlled drawing and artwork, selected AlN grade or required material data, thickness, conductor and pad duty, thermal boundary conditions, joining process, electrical targets, assembly details, inspection criteria, quantity, schedule, and required records. Clear sample photographs can support the first review when CAD data is incomplete.

Do you publish one standard thermal conductivity for AlN circuits?

No single value is presented as a product guarantee. The engineering basis comes from the selected material manufacturer and grade, thickness, surface condition, approved material data, interface layers, mounting, cooling boundary, and the customer's assembly-level model or agreed thermal test.

Are the gold-colored areas suitable for soldering or wire bonding?

Color alone cannot answer that question. State the joining process, alloy or wire system, temperatures, cleaning route, pad geometry, required wetting or pull evaluation, rework conditions, and operating environment. Engineering then reviews the conductor or finish system and its project-specific acceptance method.

Do visible metal rings prove metallized vias?

No. The photographs confirm metal-colored rings around openings, but they do not prove hole-wall metallization, fill, front-to-back continuity, current capacity, isolation, or reliability. Define every aperture function on the drawing and include cross-section, continuity, isolation, or other verification when the design requires it.

Request an AlN Thick Film PCB Quote

Send enough information to connect the selected AlN grade, circuit artwork, thermal path, pad and aperture duties, assembly route, operating conditions, inspection plan, and order scope. Clear sample photographs can begin a review when final CAD data is not ready.

  • Drawing-led DFM feedback and optimization support
  • Prototype and production-route evaluation
  • Confidential handling of customer drawings
  • Project-specific thermal and joining review
  • Dimensioned drawing plus Gerber, DXF, DWG, PDF, STEP, or measured sample photographs with revision
  • AlN manufacturer and grade, thickness, surface condition, approved material data, certificate needs, outline, holes, and tolerances
  • Conductor or finish system, artwork, pad duty, protective layers, hole and ring function, joining method, and assembly details
  • Heat sources, losses, interface materials, cooling boundary, electrical targets, environment, validation method, and acceptance limits
  • Prototype quantity, expected lot volume, schedule, sampling, records, traceability, and protected packing requirements
  1. 1Upload drawings or measured sample photographs
  2. 2Engineering identifies missing release inputs
  3. 3Confirm the prototype and validation route

Submit RFQ and upload files

PDF, DWG, DXF, STEP, Gerber, ZIP, Excel, Word, or sample photos are accepted.

Customer drawings are handled as confidential quotation inputs and used only for engineering review, communication, and project follow-up.